Full Projects Listing

  • Custom Design and Fabrication of Toroidal Inductors

    Toroidal inductors designed to application, and manufactured in-house.  Quick-turn design and fabrication.

  • Conditioning Nest Electronics and Mechanical Interface

    Custom engine control module tester, including custom electronics, mechanical interface, probe block, and firmware.

  • Universal Programming Station

    Custom designed programming station to provide simultaneous (x8) EEPROM in-line programming in high-speed line. Custom cabinet and circuitry design to provide high-speed EEPROM programming in an 8-up configuration for high-volume manufacturing process. Cabinet design included overall system design, custom circuits to provide EEPROM programming, and custom software to manage downloads and programming verification.

  • Custom Portable Tester, including Custom Circuitry and Embedded Firmware

    Custom-designed portable test box to emulate factory test in self-contained platform. Includes custom firmware, FPGA, etc. Automotive electronics customer required a portable test box which could perform a full functional test on-site at their major automotive customer. Unit is capable of emulating in-line production functional test in a highly portable package. Unit designed with custom firmware which […]

  • 8-up Programming Platform

    8-bay universal programming platform for EEPROM programming and verification. Custom PCAs and integrated custom software. Custom 19″ rack “Universal Programming Station” designed to simultaneously program up to 8 Engine Control Modules (ECMs). Includes custom designed interface PCAs and also custom PC application software for programming operation.

  • 1U 19-inch Power Cycling Box

  • 256-pin Custom Test Cable Harness

  • Automotive Audio Tester Adapter Cable

    Custom test cable harness for portable automotive audio system tester.

  • 3D Mechanical Designs

    3D Mechanical Design and Fabrication, including prototypes, machines, factory equipment, products, etc.

  • High Density Custom Backplane Design and Fabrication

    High Density Custom Backplane Design and Fabrication.

  • Custom Designed Test Equipment Cable Harness

    Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.

  • EEPROM Verification Fixture

    EEPROM verification fixture, including custom mechanical and electrical design and automation.

  • High Current Custom Probe Block

    Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle.

  • Custom-wired Virginia Panel ITA (Interchangeable Test Adapter)

    Custom wired Virginia Panel (VPC) ITA (Interchangeable Test Adapter). Custom-designed and wired to provide test interconnect. Interchangeable Test Adapter (ITA) provides interconnect between National Instruments (NI) PXI test cabinet to product test fixture interface. Project involved custom design of ITA wiring interface, fixture interface, PXI cabinet design and assembly, and low-volume manufacturing of 5 complete systems

  • Floating RF and Digital Probe Blocks

    Custom-designed floating probe blocks for automated testing of RF and digital interfaces. Probe blocks custom-designed, including floating design to provide self-alignment in automated fixture. Probe block designs created using 3D modeling technologies. Captive test probes mate via highly reliable probe block design that provides mating connector features in robust package cable of sustained performance in high-volume […]

  • Custom Test Wiring Harness using VPC iCon Quick Disconnect

    Custom designed test wiring harness utilizes Virginia Panel iCon interconnect for RF & Digital connectivity. Custom wire harness designed to accommodate reliable, and low-loss signal connectivity for RF and digital test interfaces. Mates custom radio test fixture to custom RF test stand utilizing National Instruments PXI technology and LabVIEW software.

  • Large Multi-bay Cabinet for Cell Manufacturing Test Area

    Test cabinet houses 32 “conditioning nests” in cell manufacturing environment. Custom cabinet design allows one operator to load and unload burn-in style conditioning nests in cell manufacturing environment. Ergonomical scissor lift added to ensure comfortable load/unload ability.  Design includes mechanical model and details, custom wiring, transformer as needed for international requirements, slip-ring implementation, and all documentation.

  • Rear View, Custom High-Speed EEPROM Programming Platform

    Custom designed programming station to provide simultaneous (x8) EEPROM in-line programming in high-speed line. Custom cabinet and circuitry design to provide high-speed EEPROM programming in an 8-up configuration for high-volume manufacturing process. Cabinet design included overall system design, custom circuits to provide EEPROM programming, and custom software to manage downloads and programming verification.

  • Virginia Panel Corporation (VPC) Interchangeable Test Adapter (ITA) for NI PXI Tester

    Custom wired Virginia Panel (VPC) Interchangeable Test Adapter (ITA). Custom-designed and wired to provide test interconnect. Interchangeable Test Adapter (ITA) provides interconnect between National Instruments (NI) PXI test cabinet to custom load box interface. Project involved custom design of ITA wiring interface, custom cable harnesses, and load box. Also, PXI cabinet design and assembly, and low-volume manufacturing of complete systems.

  • PXI Test Console with Custom Backplane and Card Cage

    Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards. Custom designed PXI test platform based on National Instruments (NI) test platform. Platform designed with integrated industrial PC, programmable Agilent power supplies, APC UPS, and integrated keyboard, mouse, and monitor. Platform design includes custom-designed backplane which interfaces other custom-designed PCAs to NI […]