Automation Solutions

An automation and industrial engineering leader for over 40-years.


Ball Systems has well established roots as an automation solution provider. As a leading fully integrated enterprise, Ball Systems offers comprehensive, high-quality, and timely process control, vision inspection, and industrial automation and related services to our customers worldwide. Our custom installations emphasize simplicity and maintainability while solving a variety of technical issues for our predominately Fortune-500 customer base.

Top-notch skills. Decades of experience.

With extensive experience as a full system integrator, Ball Systems is well versed in multiple areas including:

  • Process automation
  • Machine vision and inspection
  • Test equipment and integration
  • Process control development
  • PLC design and integration installation
  • Production line automation
  • HMIs and custom user interfaces
  • Data acquisition development
  • Material handling and conveying
  • Motion control integration
  • Industrial engineering and manufacturing engineering
  • Database and IS integration
  • System architecture
  • Robotic integration
  • Automated test equipment design and integration

In-House Technical Expertise

Leverage best-in-class automation solutions. Ball Systems foundation as an engineering company enables us to provide elegant solutions to complex problems. Our automation, vision, controls, and industrial engineers have decades of experience in providing solutions in multiple industries. Our electronic, mechanical, and software design engineers in our custom and test engineering teams help to provide technical capabilities not found in typical automation integrators. The combination of these capabilities, experiences, and cross-disciplined practices, yield dramatically improved performance in both delivery and technical proficiency.

Proficiency | Efficiency | Effectiveness

Broad Capabilities

Interested in the team’s in-depth technical capabilites?Learn More

Ball Systems has the capability and facilities to design and manufacture automation solutions ranging from small table-top robot systems to fully integrated production lines. Our engineers are well-versed in most of the top systems, including: Allen Bradley, GE Fanuc, Siemens, National Instruments, Keyence and Cognex among others. Our cross-disciplined project teams leverage years of both corporate and private manufacturing and process engineering at companies like IBM, HP, Delphi, Compaq, Honeywell, and Raytheon to solve your problems.

Strategic implementation through one fully integrated provider.

Interested in Value to Customers?Learn More

Whether a client needs a standalone production machine, tailored material handling, vision inspection, conveyance systems, or a full turnkey system, Ball Systems is ready to meet your needs. Having designed, integrated, and installed systems for Fortune-500 companies in Europe, Asia, South America, North America and Central America, Ball Systems backs its systems with operation and maintenance training, along with unrivaled support and service.

Contact us for automation solutions to your test situation.

Featured Projects

Hybrid Technology Engine Control Module Test Station

f-auto-Automated-PLC-Controlled-APM-Handler-31Custom designed test station for hybrid technology Engine Control Modules (ECMs). High voltage, high power, and automation requirements.

Integrated PLC-based automation and control to allow highly safe hands-free operation. Safety interlocks and controls to protect from high-voltage and high-power product technologies being utilized.

Fully Automated Mechanical Test Stand

f-auto-automated-mechanical-test-stand-ptCustom desiged mechanical test stand for hydraulic door closer. Custom-designed, 6-axis, custom software interace w/PLC control.

Fully automated test stand and adjustment table for high-end hydraulically controlled door closer device. Custom designed to adhere to National Fire Code specifications, and to allow full verfication and final adjustment prior to shipping. Table operates 12 stepper and servo motors on 4-axis of motion, and provides integrated torque and position instrumentation. All mechanical, controls, electronic, weldment, software, and PLC coding implemented by Ball Systems.

For projects in all categoriesClick Here

Automation System Control Panel and Enclosure


Pneumatic Test Fixture

f-auto-Pneumatic-Fixture-40Pneumatic test fixture controls. Custom designed application to provide fixture automation.

Pneumatically Controlled Conditioning Nest

f-auto-DC-MF39131-Conditioning-Nest-36Pneumatically controlled conditioning nest for Engine Control Module (ECM). Custom mechanical, electrical, and firmware design.

Conditioning nest for driving infant mortality out of Engine Control Modules (ECMs) prior to shipping to automotive customer. Custom probe block design, pneumatic, and mechanical interface. Custom load designs, including circuit design and custom toroidal inductor design. Conditioning nest also includes rabbit-based microcontroller which controls load switching and test operation.

Pneumatically Actuated Custom Designed High Current Probe Block

f-auto-Pneumatically-Actuated-Custom-High-Current-Probe-Assembly-7Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle.

Automated test station designed to support new hybrid power engine control module. Design required support of both high voltage and high current automated probes to provide safe and reliable operation for technicians. Design included PLC controlled pneumatic actuation, PLC software, custom wiring interface based on Virginia Panel (VPC) interconnects, etc.


Interested in seeing more projects?Click Here