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Ball Systems Technologies

Manufacturing Custom Test Systems with Precision, Reliability, and Execution
What we do
Who We Are

Reliable Test Systems. Built to Work.

Founded in Central Indiana, Ball Systems partners with global manufacturers to build, replicate, and support custom electrical test systems.

Our execution-first approach blends decades of practical engineering experience with manufacturing discipline to keep systems running and simplify the lives of the engineers we serve.
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What We Do

Ball Systems builds and delivers custom electrical test systems and build-to-print assemblies for production-critical environments.
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Read our most recent case study:
Creating Durability Test Stations for New P0 HEV Motor Generator Devices Using NI LabVIEW and LabVIEW Real-Time
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Systems built for reliability, maintainability, and the engineers who depend on them.

A universal test platform replaces fragmented, one-off testers with a more maintainable, production-ready approach. By standardizing test infrastructure and reducing unnecessary complexity, engineers gain systems that are easier to support and scale, making their lives easier in the process. 

Download our white paper to learn how we did it. 
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Industries We Serve

Ball Systems has been designing, building, installing and supporting innovative test, software and engineering solutions for customers worldwide across a wide range of industries for decades.
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Project Gallery

Ball Systems creates custom, build-to-print electronic test systems for manufacturing and validation environments.

 

View Our Project Gallery

 

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Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.

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SDM-C Assembly Plant Tester

Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards.

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NI PXI Test Cabinet with Custom Card Cage

Custom wired Virginia Panel (VPC) Interchangable Test Adapter (ITA), this project is custom-designed and wired to provide test interconnect.

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Custom designed test circuitry and low-volume production of test cards.

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LBX Load Boards

Custom designed, low profile NI PXI test console, including custom backplane, card cage, and custom test cards.

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NI PXI Test Platform with Custom Card Cage

Custom designed PXI Test Console, including NI Chassis and VPC Interconnect.

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NI PXI Tester with VPC Interface

Test control boxes for major computer OEM server test environment with custom board design and production.

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MRBS Power Cycling Boxes

Design and production of high-volume PCAs used in server test environment.

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MRBS Power Cycle Control Boards

Manufacturing End-Of-Line Gear-Motor Performance Tester

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High-Current Custom Probe Block

Automation system control panel and enclosure.

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APM Handler Control Panel

Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.

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Automotive Custom Suitcase Tester

8-bay universal programming platform for EEPROM programming and verification with custom PCAs and integrated custom software.

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Universal Programming Station

Custom test station for hybrid technology engine control modules that meets high voltage, high power, and automation requirements.

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Automated PLC Controlled APM Handler

Custom designed programming station to provide simultaneous EEPROM in-line programming in high-speed line.

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Universal Programming Cabinet

Custom designed mechanical test stand for hydraulic door closer with a custom software interface with PLC control.

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19” rack-mountable programmable custom load box.

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Toyota Modular Load Unit

Test cabinet houses 32 “conditioning nests” in cell manufacturing environment.

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Multi-unit Rotating Cabinet with Lift

Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.

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Turnkey contract manufacturing for major railyard and locomotive engineering company.

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Wireless Rail Yard Track Switching Control Box

Custom designed communication board and molded housing that incorporates custom firmware design.

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Hydra Comm Boards

Handheld, portable proprietary communications bus test system. 

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Turnkey alternator tester.

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Custom wired and designed Virginia Panel (VPC) Interchangeable Test Adapter to provide test interconnect.

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Pneumatically actuated, custom designed probe block for testing high-current engine control module for hybrid technology vehicle.

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EEPROM verification fixture, including custom mechanical and electrical design and automation.

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Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.

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High density, custom backplane design and fabrication.

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Custom cable harness design and build.

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Custom dishwasher end-of-line audit system.

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Custom designed control box for a medical research lab device with precision motion control and vision integration.

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Toroidal inductors designed to application, and manufactured in-house.

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Hussmann Testing

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KPA900 Programmer Software

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Instrument Oriented design – BallTestTM Sequencer.

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Mixed-Signal ASIC Test.

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Desktop hardware-in-the-loop test system.

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HIL Fuel Injector Measurement System for ECU Tester.

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Wireless SBU End of Line Tester.

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Fluid Delivery Module Testers.

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Designing and Building Six HEV Motor Generator Durability Test Stations.

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Universal Configuration and Verification Station for an Industrial Equipment Supplier using NI LabVIEW.

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Universal Configuration and Verification Station

Universal Test Fixtures for Automatic Tank Gauges.

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Automotive Programming Station

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Automotive Programming Station

Automotive Infotainment Suitcase Tester

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Ballistics Range Instruments Tester

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Ballistics Range Instruments Tester

Latest Blog Posts

Jan 21, 2026

When is Build-to-Print Test System Manufacturing the Right Choice?

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What Is Build-to-Print Test System Manufacturing and When Is It the Right Choice?

Testing…testing…is this thing on? All joking aside,...

Dec 29, 2025

Ensuring Supply Chain Strength With New Suppliers

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No matter the industry you are in, selecting the right suppliers can make or break your business. Choosing suppliers that best fit...

Dec 18, 2025

Ramping Up to a Large Quantity of Functional Test Systems

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In the manufacturing functional testing environment, quickly building a large quantity of test systems is often necessary to prepare...

Dec 15, 2025

Happy Holidays from Ball Systems: 2025 in Review

Happy Holidays from the Ball Systems Family

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From Pat Turley, VP of Corporate Strategy and Chairman of the Board,

INDUSTRY LEADING SUPPLIERS

World-Class Partners

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About Us

Ball Systems designs, develops, and delivers custom test systems and produces comprehensive build-to-print systems for companies creating or manufacturing critical electronic or electro-mechanical components for automotive, aerospace and defense and consumer appliance applications.

made in indiana

 

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16469 Southpark Drive
Westfield, IN 46074
+1 (317) 804-2330
info@ballsystems.com
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