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Ball Systems Technologies

Designing and Building Custom Test Systems for More Than 50 Years

Simplifying The Lives of The Engineers We Serve

Ball Systems is a full-service test and automation engineering company offering a wide variety of solutions, including custom test systems and engineering services, to a broad range of industries. We provide talented specialists with applied experience and an excellent command of the tools of the trade. Above all, we partner with you to engineer answers.

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Read our most recent case study
Creating Durability Test Stations for New P0 HEV Motor Generator Devices Using NI LabVIEW and LabVIEW Real-Time

Systems: Made Better. Life: Made Easier.

Our goal is to improve the lives of the engineers we serve. With that goal in mind we have come up with a solution to consolidating one-off testers into a universal test platform. Download our white paper today to learn how we are simplifying the lives of the engineers we serve. 

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Project Gallery

Custom modular designed signal routing and management box for NI PXI aerospace test system.

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Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.

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SDM-C Assembly Plant Tester

Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards.

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NI PXI Test Cabinet with Custom Card Cage

Custom wired Virginia Panel (VPC) Interchangable Test Adapter (ITA), this project is custom-designed and wired to provide test interconnect.

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Custom designed test circuitry and low-volume production of test cards.

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 LBX Load Boards

Custom designed, low profile NI PXI test console, including custom backplane, card cage, and custom test cards.

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NI PXI Test Platform with Custom Card Cage

Custom designed PXI Test Console, including NI Chassis and VPC Interconnect.

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 NI PXI Tester with VPC Interface

Test control boxes for major computer OEM server test environment with custom board design and production.

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MRBS Power Cycling Boxes

Design and production of high-volume PCAs used in server test environment.

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MRBS Power Cycle Control Boards

Manufacturing End-Of-Line Gear-Motor Performance Tester

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High-Current Custom Probe Block

Automation system control panel and enclosure.

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APM Handler Control Panel

Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.

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Automotive Custom Suitcase Tester

8-bay universal programming platform for EEPROM programming and verification with custom PCAs and integrated custom software.

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Universal Programming Station

Custom test station for hybrid technology engine control modules that meets high voltage, high power, and automation requirements.

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Automated PLC Controlled APM Handler

Custom designed programming station to provide simultaneous EEPROM in-line programming in high-speed line.

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 Universal Programming Cabinet

Custom designed mechanical test stand for hydraulic door closer with a custom software interface with PLC control.

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19” rack-mountable programmable custom load box.

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Toyota Modular Load Unit

Test cabinet houses 32 “conditioning nests” in cell manufacturing environment.

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Multi-unit Rotating Cabinet with Lift

Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.

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BECM-Conditioning-Nest

Turnkey contract manufacturing for major railyard and locomotive engineering company.

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Wireless Rail Yard Track Switching Control Box

Custom designed communication board and molded housing that incorporates custom firmware design.

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Hydra Comm Boards

Handheld, portable proprietary communications bus test system. 

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Proprietary-On-Aircraft-Data-System-Bus-Analyzer

Turnkey alternator tester.

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Custom wired and designed Virginia Panel (VPC) Interchangeable Test Adapter to provide test interconnect.

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Pneumatically actuated, custom designed probe block for testing high-current engine control module for hybrid technology vehicle.

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EEPROM verification fixture, including custom mechanical and electrical design and automation.

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Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.

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High density, custom backplane design and fabrication.

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Custom cable harness design and build.

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Custom dishwasher end-of-line audit system.

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Custom designed control box for a medical research lab device with precision motion control and vision integration.

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Toroidal inductors designed to application, and manufactured in-house.

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Hussmann Testing

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KPA900 Programmer Software

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Instrument Oriented design – BallTestTM Sequencer.

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Mixed-Signal ASIC Test.

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Desktop hardware-in-the-loop test system.

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HIL Fuel Injector Measurement System for ECU Tester.

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Wireless SBU End of Line Tester.

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Fluid Delivery Module Testers.

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Designing and Building Six HEV Motor Generator Durability Test Stations.

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Universal Configuration and Verification Station for an Industrial Equipment Supplier using NI LabVIEW.

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Universal Configuration and Verification Station

Universal Test Fixtures for Automatic Tank Gauges.

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Automotive Programming Station

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Automotive Programming Station

Automotive Infotainment Suitcase Tester

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Automotive Infotainment Suitcase Tester

Ballistics Range Instruments Tester

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Ballistics Range Instruments Tester

Latest Posts

May 30, 2019

For product manufacturers, the ability to quickly and effectively replicate test systems can be an essential part of the new product introduction...

Apr 19, 2019

When you need a test system designed for your rotating electrics device, the beginning steps of the process are often some of the most critical....

Apr 11, 2019

Once you’ve finished the preparation stage of a rotating electrics test system, it’s time to further determine how you are going to handle your...

Apr 9, 2019

Without first-rate data collection in place, it’s impossible to trust that your rotating electrics test will deliver top-quality products....

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Partners We Work With

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