Built-to-print / test system replication addresses your internal capacity and capability constraints. Ball Systems has perfected quoting, procurement, planning, assembly, testing, quality, delivery and installation to ensure your testers are on-time and on-budget, and meet design and production standards while keeping open and transparent communication.
1. QUOTING & PROCUREMENT
Thorough review of all documentation, drawings, BOMs to ensure a detailed no-surprises quote
Deep and expansive supplier relationships for optimized pricing, delivery and obsolescence management and resolution
Collaborative approach to ensure your success
Dedicated flexible and accountable project engineer provides a single point of contact
Fully integrated MRP system for all production workflows ensures efficient consistency
Weekly planning cycle ensures flexibility
Frequent customer communication minimizes surprises
Seasoned production technicians with diverse skillsets to address build complexities
On-site engineers for technical issue resolution
Flexible process permits changes with minimal schedule impact or risk
Rigorous application of build standards ensures consistent test system replication quality from unit to unit
4. TESTING & QUALITY
ISO certification and a quality culture ensure controlled processes and continuous improvement
Thorough inspection and testing of all build-to-print subsystems and final assemblies
Regular training and certification of technicians
Quality metrics & postmortem analysis to ensure ongoing improvement
CE certification available on request
5. DELIVERY AND INSTALLATION
International shipping expertise and management to minimize disruptions and delays
In-house ISPM-15 compliant crating and packing for secure shipments
On-site installation support available worldwide
Coordination with customer freight forwarder as needed
WHITE PAPER: USING COMMON TEST PLATFORMS ACROSS THE PRODUCT LIFECYCLE
Learn how to increase testing efficiencies across the product development cycle, leverage design-once / use-many solutions, effectively utilize your teams, minimize downstream failures and rework, and build team collaboration to gain consistency.
Every test system replication project is unique. Our team pulls on multiple areas of expertise to deliver the exact solution you need.
Full turnkey custom test system replication at high volumes and short lead times
Manufacturing of custom testing fixtures and ITAs built to your specifications
Production of cable harnesses of varying complexities complete to your design
Turnkey manufacturing of SMT and TH custom PCAs in low to mid volume production
Best-in-Class Partners for Your Build-to-Print Project
Need to Replicate a Large Number of Testers?
Set up a consultation with one of our Build-to-print experts.
Ball Systems designs, develops, and delivers custom test systems and produces comprehensive build-to-print systems for companies creating or manufacturing critical electronic or electro-mechanical components for automotive, aerospace and defense and consumer appliance applications.