Build-to-print services provide full turnkey assembly of your equipment replication project including all purchasing, documentation management, assembly labor, inspection, testing, and worldwide shipping. Ball Systems can also support finalizing your design or updating older equipment to modern components.
We have an integrated team of experts for our build-to-print customers:
Project managers with engineering backgrounds
Procurement team to help with obsolete or hard to find material
Build-to-print assembly and low to mid-volume production.
Ball Systems develops build-to-print systems through robust processes and experts working to extend your own team in a way that flexibly meets your needs. Each step of our process follows rigorous controls to ensure your system is built to meet your needs. Our teams resolve obsolescence and design challenges along the way through our extensive network of specialized suppliers and internal design engineering team. Our build-to-print system deliveries range from single systems to orders of up to 1,500 systems/year.
Low and medium volume production
Rework, remanufacture and repair
Testing, validation and verification services
Custom and COTS test equipment/cabinet assembly
Printed circuit board (PCB, PCA, and CCA) design and assembly
Final product and subassembly manufacturing
Panel wiring and electrical enclosure fabrication & assembly
Custom mechanical manufacturing & assembly
Custom and production cable assembly
Design for manufacturing (DFM) and design for test (DFT)
Power distribution equipment assembly
Metal fabrication and mechanical assembly
Manufacturing and Assembly Services
Design and Build or Build-to-Print
Ball Systems can design your product if required, then seamlessly fulfill orders, and ship direct to your factory, distribution center, or to your customers. Your product will be built with refined processes by tenured technicians who are skilled at ensuring consistency while also flexibly managing customer changes.
Our team excels at updating and optimizing designs for next-generation products while also building to meet current demand. Ball Systems’ designs reduce manufacturing and tooling costs and ease the transition to contract manufacturing.
Rework and Remanufacturing
Our staff has been trained and our processes manufacturing systems have been designed to address the oftentimes fast-moving and uncertain realities of rework situations. Our team of project managers are skilled at reviewing your requirements and identifying optimal implementation and manufacturing processes to accomplish your needs.
Sourcing and Transition to High-Volume Manufacturing
Not only do we produce documentation necessary for the transition to high-volume manufacturing, but we also help you identify the right manufacturing partner. We have contacts with many domestic and international firms to help get you started.
Partner with Ball Systems for:
Build-to-print and build-to-spec
Design for manufacture (DFM) & Design for test (DFT)
Manufacturing planning and program management
Process and assembly instructions
Purchased part specification and sourcing
Detailed bill of materials (BOM)
Manufacturing bid packages
Testing and quality assurance
Product development expertise
Contact us today to let us help you with your build-to-print needs.
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Partners We Work With
Ball Systems designs, develops, and delivers custom test systems and produces comprehensive build-to-print systems for companies creating or manufacturing critical electronic or electro-mechanical components for automotive, aerospace and defense and consumer appliance applications.