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Aerospace & Defense

Custom Test Solutions, Ground Support Equipment, and Build-to-Print Services for the Aerospace and Defense Industries

ITAR-Compliant Build-to-Print Test Systems for Aerospace & Defense Programs

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 Supporting NASA's groundbreaking Artemis program through our aerospace and defense manufacturing partners.  Artemis II space launch - photo courtesy NASA (Joel Kowsky)

Photo Courtesy NASA/Joel Kowsky

Ball Systems designs and manufactures ITAR-compliant electrical and electronic test equipment for defense and aerospace applications, including automated test systems (ATS),  build-to-print boeing aero photo.jpgsystemscustom test systems, electrical load boxes, control panels, portable test systems, wire harnesses, printed circuit assemblies (PCAs), NI PXI-based test systems, ground support equipment (GSE), and avionics test solutions.

Headquartered in Westfield, Indiana, Ball Systems is a US-owned small business with 60 years of experience in electrical and electronics test system design and manufacturing. The company serves as a strategic manufacturing partner to aerospace and defense primes, as well as OEMs, to extend engineering teams' capacity for complex, low-volume, and build-to-print programs while maintaining rigorous quality and compliance standards.

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Differentiators

  • 60 years of electrical and electronics manufacturing and test support
  • US-owned and operated small business in Westfield, Indiana 
  • Strong history of excellence in the Defense and Aerospace Sector
  • ITAR and CMMC Level 1 Compliant
  • Counterfeit part prevention procedures are in place
  • Joint Certification Program Registered for US / Canada
  • ISO 9001 Certified
  • RoHS Capable
  • Multi-industry proven gated project management process

Aerospace & Defense Industry-Focused Capabilities

  • Electrical & Electronics Test Equipment
  • Electrical Load Boxes
  • Control Panels
  • Test Boxes and Portable Test Systems
  • Printed Circuit Assemblies (PCAs)
  • Wire Harnesses / Cabling
  • Build-to-Print Electrical & Electronics Assemblies
  • Custom Developed Test Software
  • Communications system testing
  • Ground Support Equipment (GSE) design and manufacturing
  • Data system design and manufacturing
  • Data system testing
  • Avionics system testing
  • Radar and electronic warfare test
  • Spectrum monitoring/signal intelligence
  • Circuit board manufacturing
  • NI PXI test systems

Completed Defense & Aerospace Projects


  • Training PCAs (used for fighter jet simulators)
  • Custom NI-compatible PXI Card
  • Test Sets (military aircraft calibration)
  • Legacy Flight Recorder Test Equipment
  • Gun Range Test Systems for Fighter Planes and Infantry Support
  • Automated Flight Termination Unit Test Systems for space exploration
  • Advanced Test System for Turbine Bore Inspection System
  • SW Development for Propulsion System
  • Navy Flight Repair Depot SW Test Support & Battery Box Assemblies
  • Bomb Armament Test Support
  • FPM High Voltage Tester
  • Air Frame Bus Analyzer

 

Ball Systems Company Data

  • Cage Code: 3F2Y4
  • SAM ID: VUN2J7WJAXK5
  • SIC: 3825
  • NAIC: 334515 (Primary)
    • Secondary
334519 334418 334419 811219
334513 335999 541511 334511
334512 335311 335313 335314
335929 335931 335932 336320
541380 541420 514512 541715
  • PSC
1730 2920 3670 3693
3695 4935 5865 5962
5963 5995 5998 5999
6610 6625 6635 6636
6640 6685 6695 AJ44
K059      

 

Ball Systems has built a decades-long legacy as a valued and strategic partner to global leaders in the aerospace and defense sectors, solving complex engineering challenges on some of the biggest stages in the world. 

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Contact us today to get started on your aerospace and defense test system needs.

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Project Gallery

Toroidal inductors designed for application and manufactured in-house.

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Toroidal inductors designed to application, and manufactured in-house.

A custom test unit harness designed to connect avionics components to ground support equipment. 

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Custom Avionics Test Harness Circuitry

The Control Test Set is a portable, precision system used to test, troubleshoot and calibrate temperature control systems.

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Aerospace Test Kit Case