aerospace and defense.jpg

Aerospace & Defense

Build-to-Print Test Systems for Aerospace & Defense | ITAR-Compliant | Mission-Critical Ready

ITAR-Compliant Build-to-Print Test Systems for Aerospace & Defense Programs

Return to Home>

Headquartered in Westfield, Indiana, Ball Systems builds turnkey automated test systems, build-to-print assemblies, and ground support equipment for aerospace and defense primes, OEMs, and government programs. Trusted by Boeing, the U.S. Air Force, the U.S. Navy, Honeywell, L3Harris, Collins Aerospace, and Rolls-Royce (to name a few), our programs range from a single custom system to thousands of assemblies a year.

Our capabilities span the full range of aerospace and defense test requirements: automated test systems (ATS), build-to-print assemblies, custom test systems, National Instruments PXI-based platforms, ground support equipment (GSE), avionics test solutions, electrical load boxes, control panels, portable test systems, wire harnesses, and printed circuit assemblies (PCAs). 

For example, Ball Systems is proud to support NASA's groundbreaking Artemis program through our aerospace and defense manufacturing partners.

Artemis II space launch - photo courtesy NASA (Joel Kowsky)

Photo Courtesy NASA/Joel Kowsky

 

Talk to a Test Engineer Today>

Differentiators

  • US-owned and operated business with headquarters in Westfield, IN
  • Founded in 1966 - We Are 60 Years Old 
  • ITAR and CMMC Level 1 Compliant
  • Counterfeit part prevention procedures are in place
  • Joint Certification Program Registered for US / Canada
  • ISO 9001 Certified
  • Restriction of Hazardous Substances (RoHS) capable
  • Multi-industry proven gated project management process

USAirForcefighterjet

Aerospace & Defense Industry-Focused Capabilities

  • Electrical & Electronics Test Equipment
  • Electrical Load Boxes
  • Control Panels
  • Test Boxes and Portable Test Systems
  • Printed Circuit Assemblies (PCAs)
  • Wire Harnesses / Cabling
  • Build-to-Print Electrical & Electronics Assemblies
  • Custom Developed Test Software
  • Communications system testing
  • Ground Support Equipment (GSE) design and manufacturing
  • Data system design and manufacturing
  • Data system testing
  • Avionics system testing
  • Radar and electronic warfare test
  • Spectrum monitoring/signal intelligence
  • Circuit board manufacturing
  • National Instruments (NI) PXI test systems

Completed Defense & Aerospace Projects


  • Training PCAs used for fighter jet simulators
  • Custom NI-compatible PXI Card
  • Test Sets for military aircraft calibration
  • Legacy Flight Recorder Test Equipment
  • Gun Range Test Systems for Fighter Planes and Infantry Support
  • Automated Flight Termination Unit Test Systems for space exploration
  • Advanced Test System for Turbine Bore Inspection System
  • SW Development for Propulsion System
  • Navy Flight Repair Depot SW Test Support & Battery Box Assemblies
  • Bomb Armament Test Support
  • FPM High Voltage Tester
  • Air Frame Bus Analyzer

Who We've Helped:

BorgWarner logo

 

Boeing logo

 

Honeywell logo

 

Caterpillarlogo

 

 See the Full List> 

Frequently Asked Questions (FAQ):

Can Ball Systems handle export-controlled aerospace and defense programs?

We regularly support aerospace and defense primes, OEMs, and government programs on export-controlled work. Our compliance infrastructure, which includes ITAR registration, CMMC Level 1, and ISO 9001 certification, is designed to meet the documentation and audit requirements these programs demand.

What types of aerospace and defense test systems does Ball Systems build?

We build a full range of electrical and electronic test systems for aerospace and defense applications, including automated test systems (ATS), build-to-print assemblies, National Instruments (NI) PXI-based platforms, ground support equipment (GSE), avionics test solutions, electrical load boxes, control panels, portable test systems, wire harnesses, and printed circuit assemblies (PCAs).

If it requires precision electrical or electronic test capability, we've likely built it. For example, our work is a part of the Artemis program at NASA, which is sending astronauts to explore and land on the moon again, alongside creating the first crewed mission to Mars.

Can Ball Systems modernize or replace legacy test equipment?

It's one of the most common challenges we solve. Aging test equipment with obsolete components, discontinued parts, or outdated software creates real program risk. Ball Systems has extensive experience assessing legacy systems and delivering modern replacements that maintain functional continuity while meeting current compliance and performance standards.

What is the minimum order quantity for aerospace build-to-print programs?

There isn’t one. Ball Systems supports programs ranging from a single custom system to thousands of assemblies per year. Our build-to-print model is specifically designed for low-volume, high-complexity work — the kind of program where most contract manufacturers struggle to deliver consistent quality at low quantities.

How does Ball Systems manage changes to requirements mid-program?

When requirements shift, your dedicated engineer is already embedded in the project and can respond without losing ground. We're direct about what changes mean for scope, timeline, and cost before they become surprises.

Where is Ball Systems located, and is it a US-owned company?

Ball Systems is a small US-owned business. Headquartered in Westfield, Indiana, with a field office outside Detroit,  we've operated in Central Indiana for over 60 years. All design, manufacturing, and test work is performed domestically.

Ball Systems Company Data

  • Cage Code: 3F2Y4
  • SAM ID: VUN2J7WJAXK5
  • SIC: 3825
  • NAIC: 334515 (Primary)
  • Secondary
334519 334418 334419 811219
334513 335999 541511 334511
334512 335311 335313 335314
335929 335931 335932 336320
541380 541420 514512 541715
  • PSC
1730 2920 3670 3693
3695 4935 5865 5962
5963 5995 5998 5999
6610 6625 6635 6636
6640 6685 6695 AJ44
K059      

 

industry bg.jpg

Aerospace and Defense Projects by Ball Systems

Toroidal inductors designed for application and manufactured in-house.

READ NOW>

Toroidal inductors designed to application, and manufactured in-house.

A custom test unit harness designed to connect avionics components to ground support equipment. 

READ MORE>

Custom Avionics Test Harness Circuitry

The Control Test Set is a portable, precision system used to test, troubleshoot and calibrate temperature control systems.

READ MORE>

Aerospace Test Kit Case