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Your test requirements are incredibly unique

We’re Only Limited by Our Customer’s Imagination

Solutions and Services for a Wide Variety of Challenges

other systems photo.jpgYour business challenges do not fit the typical mold. Your test requirements are different. Ball Systems has more than 50 years of experience in multiple industries that has exposed our team to a wide variety of testing applications. As a result, we’ve likely created a solution for a challenge similar to yours.

Ball Systems’ capabilities extend from build-to-print to original electrical, mechanical, and software design of test and automation systems. Depending upon your needs, we can leverage specific technologies and in-house expertise to develop the optimal solution to your engineering challenges.

Examples of some of our unique projects 

  • Handheld and portable test systems
  • Unique in-line test applications
    • Compressor test rig
    • Dishwasher test line
    • Entire test flows for consumer appliances
  • Environmental testing applications for consumer appliances and automotive
  • In-line or off-line audits
  • Process control and monitoring

 

Contact us today to learn how we can help you on your specialized project.

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Project Gallery

Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards.

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NI PXI Test Cabinet with Custom Card Cage

Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.

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Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.

Custom designed test circuitry and low-volume production of test cards.

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Rack of LBX Load Boards

Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle.

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Pneumatically Actuated Custom High-Current Probe Assembly

Design and production of high-volume PCAs used in server test environment.

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Design and production of high-volume PCAs used in server test environment.

Custom dishwasher end-of-line audit system.

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other systems project example

Automation system control panel and enclosure.

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APM Handler Control Panel

Custom test station for hybrid technology engine control modules that meets high voltage, high power, and automation requirements.

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Automated PLC Controlled APM Handler

Test control boxes for major computer OEM server test environment with custom board design and production.

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Test control boxes for major computer OEM server test environment with custom board design and production.

Pneumatically controlled conditioning nest for engine control module that is custom mechanical, electrical, and firmware design.

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DC-MF39131 Conditioning Nest

Custom designed control box for a medical research lab device with precision motion control and vision integration.

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Prosolia Control Box

Turnkey contract manufacturing for major railyard and locomotive engineering company.

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Wireless Rail Yard Track Switching Control Box

Custom designed communication board and molded housing that incorporates custom firmware design.

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Hydra Comm Boards

Toroidal inductors designed to application, and manufactured in-house.

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p-toroidal-inductors

Custom wired and designed Virginia Panel (VPC) Interchangable Test Adapter to provide test interconnect.

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Custom wired and designed Virginia Panel (VPC) Interchangable Test Adapter to provide test interconnect.

EEPROM verification fixture, including custom mechanical and electrical design and automation.

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EEPROM verification fixture, including custom mechanical and electrical design and automation.

Custom cable harness design and build.

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Custom cable harness design and build.

Custom probe blocks and interface circuitry for burn-in cart fixtures.

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Custom probe blocks and interface circuitry for burn-in cart fixtures.

Custom test cable harness for portable automotive audio system tester.

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Custom test cable harness for portable automotive audio system tester.

Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.

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Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.

1U 19-inch power cycling box

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1U 19-inch power cycling box

Custom designed mechanical test stand for hydraulic door closer with a custom software interface with PLC control.

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Custom designed mechanical test stand for hydraulic door closer with a custom software interface with PLC control.

19” rack-mountable programmable custom load box

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19” rack-mountable programmable custom load box

Test cabinet houses 32 “conditioning nests” in cell manufacturing environment

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Test cabinet houses 32 “conditioning nests” in cell manufacturing environment

Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.

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Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.

Hussmann Testing

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Hussmann Testing

KPA900 Programmer Software

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KPA900 Programmer Software

Instrument Oriented design – BallTestTM Sequencer

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Instrument Oriented design – BallTestTM Sequencer

Mixed-Signal ASIC Test

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Mixed-Signal ASIC Test

Desktop hardware-in-the-loop test system.

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Desktop hardware-in-the-loop test system

HIL Fuel Injector Measurement System for ECU Tester

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HIL Fuel Injector Measurement System for ECU Tester
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Partners We Work With

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