PCBA Test | Ball Systems

Test control boxes for major computer OEM server test environment with custom board design and production.

Design and production of high-volume PCAs used in server test environment.

Custom modular designed signal routing and management box for NI PXI aerospace test system.

1U 19-inch power cycling box

Pneumatically controlled conditioning nest for engine control module that is custom mechanical, electrical, and firmware design.

Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.

Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards.

Custom wired Virginia Panel (VPC) Interchangable Test Adapter (ITA), this project is custom-designed and wired to provide test interconnect.

Custom designed programming station to provide simultaneous EEPROM in-line programming in high-speed line.

Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle.

Custom designed, low profile NI PXI test console, including custom backplane, card cage, and custom test cards.

Custom designed PXI Test Console, including NI Chassis and VPC Interconnect.

Custom wired and designed Virginia Panel (VPC) Interchangable Test Adapter to provide test interconnect.

EEPROM verification fixture, including custom mechanical and electrical design and automation.

Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.

High density custom backplane design and fabrication.

Custom cable harness design and build.

Custom probe blocks and interface circuitry for burn-in cart fixtures.

256-pin custom test cable harness.

Automation system control panel and enclosure.

Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.

Custom test station for hybrid technology engine control modules that meets high voltage, high power, and automation requirements.

19” rack-mountable programmable custom load box

Test cabinet houses 32 “conditioning nests” in cell manufacturing environment.

Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.

Toroidal inductors designed to application, and manufactured in-house.

KPA900 Programmer Software

Instrument Oriented Design – BallTestTM Sequencer

Desktop hardware-in-the-loop test system.

HIL Fuel Injector Measurement System for ECU Tester

Custom test cable harness for portable automotive audio system tester.

8-bay universal programming platform for EEPROM programming and verification with custom PCAs and integrated custom software.

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