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Trusted PCBA Test Solutions

Your Partner for All Your PCBA Test Solution Needs

Ensuring Quality PCBAs

Ensure the printed circuit board assembly (PCBA) you deliver to your customer is exactly what you planned. With experience creatingP1080022.jpg solutions for high-volume production, Ball Systems delivers open-architecture solutions that meet your critical, high-tech design requirements while meeting your needs for high design, critical electronic test factors, and high-throughput reliability.

We understand that test is imperative to high-quality PCBAs, and Ball Systems specializes in the design and development of custom PCBA test systems.

Contact us today to let us help you with your PCBA test needs.

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Project Gallery

Test control boxes for major computer OEM server test environment with custom board design and production.

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MRBS Power Cycling Boxes

Design and production of high-volume PCAs used in server test environment.

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MRBS Power Cycle Control Boards

Custom modular designed signal routing and management box for NI PXI aerospace test system.

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signal routing and management box

1U 19-inch power cycling box

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1U 19-inch Power Cycling Box

Pneumatically controlled conditioning nest for engine control module that is custom mechanical, electrical, and firmware design.

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DC-MF39131 Conditioning Nest

Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.

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Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.

Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards.

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NI PXI Cabinet

Custom wired Virginia Panel (VPC) Interchangable Test Adapter (ITA), this project is custom-designed and wired to provide test interconnect.

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Custom wired Virginia Panel (VPC) Interchangable Test Adapter (ITA), this project is custom-designed and wired to provide test interconnect.

Custom designed programming station to provide simultaneous EEPROM in-line programming in high-speed line.

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Custom designed programming station to provide simultaneous EEPROM in-line programming in high-speed line.

Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle.

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Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle.

Custom designed, low profile NI PXI test console, including custom backplane, card cage, and custom test cards.

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Custom designed, low profile NI PXI test console, including custom backplane, card cage, and custom test cards.

Custom designed PXI Test Console, including NI Chassis and VPC Interconnect.

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Custom designed PXI Test Console, including NI Chassis and VPC Interconnect. 

Custom wired and designed Virginia Panel (VPC) Interchangable Test Adapter to provide test interconnect.

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Custom wired and designed Virginia Panel (VPC) Interchangable Test Adapter to provide test interconnect.

EEPROM verification fixture, including custom mechanical and electrical design and automation.

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EEPROM verification fixture, including custom mechanical and electrical design and automation.

Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.

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Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.

High density custom backplane design and fabrication.

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High density custom backplane design and fabrication

Custom cable harness design and build.

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Custom cable harness design and build.

Custom probe blocks and interface circuitry for burn-in cart fixtures.

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Custom probe blocks and interface circuitry for burn-in cart fixtures.

256-pin custom test cable harness.

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256-pin custom test cable harness.

Automation system control panel and enclosure.

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Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.

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Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.

Custom test station for hybrid technology engine control modules that meets high voltage, high power, and automation requirements.

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Custom test station for hybrid technology engine control modules that meets high voltage, high power, and automation requirements.

19” rack-mountable programmable custom load box

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19” rack-mountable programmable custom load box

Test cabinet houses 32 “conditioning nests” in cell manufacturing environment.

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Test cabinet houses 32 “conditioning nests” in cell manufacturing environment

Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.

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Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.

Toroidal inductors designed to application, and manufactured in-house.

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Toroidal inductors designed to application, and manufactured in-house.

KPA900 Programmer Software

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KPA900 Programmer Software

Instrument Oriented Design – BallTestTM Sequencer

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 Instrument Oriented design – BallTestTM Sequencer

Desktop hardware-in-the-loop test system.

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Desktop hardware-in-the-loop test system

HIL Fuel Injector Measurement System for ECU Tester

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HIL Fuel Injector Measurement System for ECU Tester

Custom test cable harness for portable automotive audio system tester.

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Custom test cable harness for portable automotive audio system tester.

8-bay universal programming platform for EEPROM programming and verification with custom PCAs and integrated custom software.

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8-bay universal programming platform for EEPROM
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Partners We Work With

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