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We have decades of extensive engineering and design experience to resolve your most perplexing technical issues. While solving complex technical challenges for our customers is a Ball Systems specialty, we also pay attention to ensuring that our solutions and designs exceed client expectations by being timely and cost effective. We work hard to make sure our solutions are easy to maintain and easy to operate for our customers.
Customer Focused. Meaningful Results.
Our in-house technical staff of designers, programmers, engineers and innovators, have backgrounds including:
Our teams develop, build, and install custom and innovative solutions for our customers worldwide.
Electrical Design
Mechanical Design
Systems Engineering
The cross-disciplinary strengths of our technical teams at Ball Systems can assist with your most challenging design, production, and test problems from concept to design, to rapid prototyping, and through to production. We are a fully integrated service provider.
We focus on our customers engineering needs. Our designs often include user controls, instrumentation, software, and electronics to interface with the user or the product’s environment. Many projects require intelligent and interactive features such as graphical displays, control panels, touch-screens, sound devices, signal processing equipment, etc., and can be customized to significantly improve a design’s functionality and user acceptance. Our mission is to create optimal solutions for our customers that are innovative, efficient, cost-effective, and delivered on time.
Contact us today to let us help you with your custom engineering needs.
Custom wired Virginia Panel (VPC) Interchangable Test Adapter (ITA), this project is custom-designed and wired to provide test interconnect.
Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle.
HIL Fuel Injector Measurement System for ECU Tester.
Custom designed, low profile NI PXI test console, including custom backplane, card cage, and custom test cards.
Custom designed PXI Test Console, including NI Chassis and VPC Interconnect.
Test control boxes for major computer OEM server test environment with custom board design and production.
Design and production of high-volume PCAs used in server test environment.
Custom wired and designed Virginia Panel (VPC) Interchangable Test Adapter to provide test interconnect.
Pneumatically actuated, custom designed probe block for testing high-current engine control module for hybrid technology vehicle.
EEPROM verification fixture, including custom mechanical and electrical design and automation.
Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.
High density custom backplane design and fabrication.
Custom dishwasher end-of-line audit system.
Custom probe blocks and interface circuitry for burn-in cart fixtures.
Automation system control panel and enclosure.
Custom test cable harness for portable automotive audio system tester.
Portable suitcase tester for automotive audio systems that is designed to emulate production functional test environment.
1U 19-inch power cycling box.
Custom test station for hybrid technology engine control modules that meets high voltage, high power, and automation requirements.
Pneumatically controlled conditioning nest for engine control module that is custom mechanical, electrical, and firmware design.
Custom designed mechanical test stand for hydraulic door closer with a custom software interface with PLC control.
Test cabinet houses 32 “conditioning nests” in cell manufacturing environment.
Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.
KPA900 Programmer Software.
Custom designed control box for a medical research lab device with precision motion control and vision integration.
Turnkey contract manufacturing for major railyard and locomotive engineering company.
Custom designed communication board and molded housing that incorporates custom firmware design.
Toroidal inductors designed to application, and manufactured in-house.
Turnkey alternator tester.
Desktop hardware-in-the-loop test system.
19” rack-mountable programmable custom load box.
Custom designed portable test box to emulate factory test in self-contained platform that includes custom firmware, FPGA, etc.
Manufacturing End-Of-Line Gear-Motor Performance Tester.
Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards.
Ball Systems designs, develops, and delivers custom test systems and produces comprehensive build-to-print systems for companies creating or manufacturing critical electronic or electro-mechanical components for automotive, aerospace and defense and consumer appliance applications.